CFPP 01-01: Ultrasonic Bath Test Schedule

CFPP 01-01 Part D: Ultrasonic Bath
Installation, Commissioning and Periodic Test Schedule.

Below is the CFPP 01-01 installation, commissioning and periodic test schedule for ultrasonic baths.

Manufacturer schedules take precedent over the schedule from CFPP 01-01 Part D. If no information is available from the manufacturer then the schedule below should be followed.

Type Tests and Works Tests are carried out by the Manufacturer.

Installation and commissioning (IQ OQ PQ) is carried out by either the equipment Supplier or a qualified Competent Person (Decontamination).

Periodic testing is carried out routinely by the User (or by delegation to the Operator), and also a qualified Competent Person (Decontamination).

Testing Categories

Tests, References and Schedules

A key to the various abbreviations used can be found at the bottom of this page.

Housekeeping and Safety Checks

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Remove & Clean Filters & Strainers Etc. 4.35              
CFPP
01-01
Part D
Weekly Safety Checks 2.66        
CFPP
01-01
Part D
Yearly Safety Checks 2.68                
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Cleaning Efficacy

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Visual Inspection 2.34
2.287
         
CFPP
01-01
Part D
Cleaning Efficacy by Residual Soil 2.268            
CFPP
01-01
Part D
Cleaning Efficacy Test: Chamber Walls & Load Carriers 1 2.242        
CFPP
01-01
Part D
Cleaning Efficacy Test: Reference Load 1 2.247        
1: Cleaning efficacy test on Reference Load is performed directly after a successful cleaning efficacy test on Walls and Load Carriers - Ref: 2.247
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Automatic Control Test
& Verification of Calibration
Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Automatic Control Test 1 2.304      
CFPP
01-01
Part D
Verification of Calibration 1 2.181  
1: These tests can be performed at the same time - Ref: Section 2.182
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Chemical Additives,
Reproducibility & Residues
Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Chemical Dosing: Reproducibility of Volume Admitted 1 2.159              
CFPP
01-01
Part D
Chemical Additive(s): Low Level Detection 2.168          
CFPP
01-01
Part D
Residual Chemical Additives 2 2.211              
1: Also referred to as 'Chemical: Reproducibility' - Ref: Table 4
2: Also referred to as 'Chemical Additive(s): Process Residue'
 - Ref: Table 4
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Free Drainage

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Free Draining: Chamber & Load Carriers 2.85                  
CFPP
01-01
Part D
Free Draining: Tanks 2.86
       
CFPP
01-01
Part D
Free Draining: Flow to Discharge Point 2.87        
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Doors, Interlocks
& Fault Indications
Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Doors & Door Interlocks: Cycle Start Interlock 2.132        
CFPP
01-01
Part D
Doors & Door Interlocks: In-Cycle interlock 2.136        
CFPP
01-01
Part D
Doors & Door Interlocks: Fault Indication on Sensor Failure 1 2.154          
CFPP
01-01
Part D
Doors & Door Interlocks: Failed Cycle interlock 1 2.151          
CFPP
01-01
Part D
Doors: Opening Force 2.146            
1: Also referred to as 'Fault Interlock' - Ref: Table 4
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Ultrasonic Activity Test

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Test for Ultrasonic Activity 2.313            
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Load Carriers

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference   TT WT  IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Load Carriers  2.183              
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Load Dryness

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Load Dryness Test 1 2.209        
1: Only required if the process has a drying stage - Ref: 2.209
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Thermometric Tests

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Chamber Wall Temperature 1  2 2.187        
CFPP
01-01
Part D
Load Carrier Temperature 1  2 2.193        
CFPP
01-01
Part D
Over-Temperature Cut-Out 2.202        
CFPP
01-01
Part D
Thermometric Test for Disinfection 2.292        
1: Thermometric testing is only required if heat is used during the process - Ref: 2.186
2: These tests may be performed at the same time - Ref: Section 2.200
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Water Quality & Supply

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Water: Hardness 3.134           
CFPP
01-01
Part D
Water: Overflow test 2.116            
CFPP
01-01
Part D
Water: Supply Temperature 3.82            
CFPP
01-01
Part D
Volume of Water Used per Stage 2.124            
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Sound Pressure

Factory
Testing
Installation
& Commissioning
Periodic
Testing
Document Specific Title Reference TT WT IQ OQ PQ D W Q Y
CFPP
01-01
Part D
Sound Pressure Test 1 2.221          
1: Please Note: Although the standard lists this as an OQ, PQ and Yearly requirement by the CP(D), the standard also states that this test is only performed by suitably trained persons to BS EN ISO 3746 (Ref CFPP 01-01 Part D: Section 2.221 and 2.224). Therefore it is unlikely to be required at installation, commissioning or periodically. If in doubt, manufacturer instructions should be obtained.
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Table Key

Validation Test Abbreviations
TT Type Test By the manufacturer during the machine design stage. CFPP 01-01 Ref: 2.9
Part D
WT Works Test By the manufacturer prior to releasing the machine. CFPP 01-01 Ref: 4.24
Part B
IQ Installation Qualification By the manufacturer, contractor or supplier upon delivery. CFPP 01-01 Ref: 4.28
Part B
OQ Operational Qualification By the Competent Person (Decontamination) after IQ. CFPP 01-01 Ref: 4.34
Part B
PQ Performance Qualification By the CP(D) after IQ and OQ. CFPP 01-01 Ref: 4.37
Part B
D Daily Periodic By the User or by delegation to the Operator. CFPP 01-01 Ref: 4.60
Part B
W Weekly Periodic By the User (or Operator) or CP(D). CFPP 01-01 Ref: 4.60
Part B
Q Quarterly Periodic By the CP(D). CFPP 01-01 Ref: 4.60
Part B
Y Yearly Periodic By the CP(D). CFPP 01-01 Ref: 4.60
Part B
Validation Contacts, Personnel & Miscellaneous Abbreviations 
MAN Manufacture The manufacturer of the machine. CFPP 01-01 Ref: 4.20
Part B
SUP Supplier The supplier of the machine.
Often also the manufacturer.
CFPP 01-01 Ref: 4.20
Part B
CON Contractor Hired to perform IQ.
Often also the manufacturer.
CFPP 01-01 Ref: 4.21
Part B
USER User Has final responsibility for machine performance/operation. CFPP 01-01 Ref: 6.54
Part A
CP(D) Competent Person (Decontamination)     A qualified engineer and test person in decontamination. CFPP 01-01 Ref: 4.18
Part B
OPT Optional Test     The standard states that this is an optional test requirement. N/A
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